A new load from the kiln is ready. This week we are planing all of the
newly dried material and continuing work on the main truss timbers.
A new load of kiln dried timbers is ready from the kiln. This load
has some of the larger pieces that will be used to construct the arch
braces. Moisture content was well within specifications.
Doug and Keith are preparing to off load the timbers and get them
ready for the timber sizer. It will take several hours to sort and
stack the timbers.
All of the timbers are being planed with the Yates Model 14 planer.
This process squares the timbers and provides the first dimensional
surfacing. When finished the timbers will be ready for layout.
John is placing the final load of timbers into the kiln. These timbers
are being loaded into the right hand kiln while the left kiln is already
stacked with the 1x material that will be used to build the trusses.
The 1x material will be ready in about two weeks while it will take
at least 28 days for the final timber load to dry.
The first real cold snap puts a spring in our step as Doug and Richard
study the construction details to make sure they layout the joinery
correctly. Doug believes he should finish with this load sometime
in the first week of December
Meanwhile, back in the shop, the heater is cooking away in the corner
while will works on one of the "scarf" joints used in one
of the longer plate timbers. The scarf joint is used to join timbers
of equal size to form one longer timber. The joint is very strong
but requires precise craftsmanship.
Here he is checking out the measurements of the end section to make
sure he has a proper fitting joint.
Keith has check the final work to ensure it passes quality standards.
Once the joint has passes inspection, it is coated with end sealer
to protect the joint surface and seal it. End sealer prevents moisture
loss which could cause changes in the joint surface and make it difficult
to assemble the joint in the field.
Kevin continues to work on the remaining timbers. Here he is finishing
the initial cuts on several mortis joints. You can see by the pile
of saw dust the number of mortis joints Kevin has cut in the last
few days!
Kevin is finishing out one of the more complex mortise and shoulder
joints on one of the main support post. You can see from this image
that the post will support several girts coming into the post from
different directions. It's got to be right for everything to fit.
Will is studying the construction drawings to insure he has the
correct joinery information for Plate I4. It gets dark early these
days but the shop is warm and work is proceeding at a good pace.