All of the posts, rafters and purlins are complete and final finishing
continues as Richard starts the finished detail work. All of the arch
sections and hammer beams have been laid out. Layout work has been completed
for all chapel timbers. Most of the work in the shop is now focused
on completing the laminated arches, arch sections and hammer beams.
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The third laminated arch is moved out of the shop
in late evening. Its size demands a lot of care when we move it
around. |
| Will handles the forklift while Keith and Kevin stabilize
the arch and set the rigging straps. The tangs of the forklift do
not touch the arch as they will damage its surface. The lifting
straps fitted to the arch are attached to the forklift tangs and
the arch is lifted by the straps. |
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The next morning, Keith checks Tim's
layout on laminated arch #3. He will cut the joinery for arches
#2 and #3 today. You can see Tim laying out the joinery detail on
one of the hammer beams towards the back of the shop. |
| Jim continues his work finishing out the tenon joinery
on the individual arch sections. He and Arvel are nearing the end
of the work needed on these arch sections. |
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Richard has begun the fine detailing of the chapel
post. Here he uses a hand plan to level a very small high section
just before an arch mortise seen just to the left of his left hand. |
| Richard is chamfering an edge on the post. You can
see the detail work just under his right hand and above the hand
plan. Chamfering the edges of the post gives them a more elegant
and finished appearance. Since the arches in the chapel will be
the center of attention, detailing the post is like crafting a fine
frame for the center artwork. This kind of work requires a skilled
touch and a lot of hand work by Richard. |
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Detailing on Post 2A has been completed. Although difficult to
see in this picture, you should notice the chamfered edge on the
right side of the post. The left edge remains straight as it will
face the wall surface. The straight edge will make a cleaner transition
from the wall to the post. The slot you see in the post end is
where the foundation anchor plate will be set which will fix the
post firmly to the foundation.
All that remains to be done to Post 2A is the application of
the wood finish.
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Laminated arch #4 has just been clamped down and will cure for
the next 6 hours. We will start arch #5 at the end of the day.
I included a slightly larger image of this arch so that you could
see the number of clamps needed to apply bending pressure to the
laminations.
Completion of arch #4 puts us halfway through the eight laminated
arch sections we will build in this fashion.
Work continues on as the number of finished timbers continues
to grow.
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